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How Japan's Seafood Processing Industry Achieved "Zero Fish Bone Residue" with Fish Bone X-ray Inspection System
The Challenge: Food Safety and Trust Crisis Caused by Fish Bone Residue
In the highly competitive seafood processing industry, product quality and food safety are paramount. A leading Japanese seafood processor faced a critical challenge: how to efficiently and accurately detect and remove tiny fish bones from fillets? Traditional manual inspection methods were inefficient and prone to human error, resulting in fishbone residue. This not only directly threatened food safety and consumer health but also severely damaged the company's brand reputation. In particular, tiny fish bones with a diameter of less than 0.6mm were almost impossible to detect with the naked eye or conventional equipment. To maintain consumer trust and comply with increasingly stringent food safety standards, the company urgently needed to introduce an advanced X-ray inspection system.
The Solution: Adopting the SameGram AI-Powered X-ray Inspection Machine XSS-F-4610
After careful evaluation, the Japanese processor decided to implement the advanced Fishbone X-ray Inspection Machine, model XSS-F-4610. This X-ray inspection system is a high-precision device specifically designed to solve the problem of fish bone residue in seafood products.
The core advantage of the XSS-F-4610 X-ray inspection system lies in its integrated Sooview AI algorithm platform. This platform, combined with an exclusive algorithm for fish bone exclusion, can accurately identify fish bones and spines in fish products.
Key Advantages of the XSS-F-4610 X-ray Inspection System:
Ultra-High Precision Detection:This X-ray inspection system can detect tiny fish bones as small as 0.05mm (stainless steel wire), far exceeding industry standards, effectively solving the challenge of detecting minute foreign objects.
Automation and Efficiency Improvement: By adopting the X-ray inspection machine, the company automated its inspection process, significantly reducing reliance on manual inspection, and improving overall production efficiency and product quality.
Hygienic and Safe Design:The equipment features a segmented hygienic conveyor belt and is designed with an IP65 waterproof rating (for the conveyor), making it easy to clean, effectively inhibiting microbial growth, and ensuring food safety.
4K High-Definition Display:Equipped with a 4K high-definition, 21.5-inch/43-inch high-resolution monitor, it clearly displays the location of the fish bone, assisting operators in precise removal, truly achieving the goal of "zero fish bone residue."
The Results: Achieving "Zero Fish Bone Residue" and a Leap in Product Quality
Since the introduction of the XSS-F-4610 X-ray inspection system, the Japanese seafood processor has achieved remarkable results:
•Detection Accuracy Significantly Improved: The rate of missed tiny fish bones is virtually zero, ensuring the food safety of every batch of fillets shipped.
•Labor Costs Substantially Reduced: The automated X-ray inspection machine replaced a large amount of manual inspection work, optimizing human resource allocation.
•Consumer Trust Enhanced: Consistent output of high-quality products helped the company solidify its market position and earned consumers' trust in its food safety commitment.
This fish bone X-ray inspection system sets a new benchmark for food safety in the seafood processing industry, proving the irreplaceable role of advanced X-ray inspection technology in safeguarding product quality.
Parameter Name | XSS-F-4610 | ||
| X-ray Source | 350W Beryllium Window | ||
| Inspection Accuracy | 0.05mm (Stainless Steel Wire) | ||
| Operating Software | Self-developed Sooview Detection Software | ||
| Human Machine Interface | 21.5-inch/43-inch HD Monitor | ||
Conveyor Belt Speed | 10-25m/min | ||
Waterproof Rating | IP65 (Conveyor and other parts) | ||
Inspection Dimensions | 450mm*100mm (Inspection Area) |
Your Next Success Story Starts Here!
The journey of our Japanese partner from facing a critical fish bone challenge to achieving "Zero Residue" is a powerful testament to the reliability and precision of the SameGram X-ray inspection system.
If this case study resonates with the food safety challenges you are currently facing, why wait to secure your own competitive advantage? SameGram is more than a supplier; we are your dedicated partner in engineering food quality excellence.
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